Creep Resistant Alloy

Diffusion Engineers Limited

Creep Resistant Alloy

Type Technical Data Description & Application PDF
DIFFUSALOY 817 TENSILE STRENGTH : 45 kgf/mm (Min.)
Elongation (L=4d) : 30% (Min.)
CVN Impact (+20°C) : 65 J (Min.)
HARDNESS
(As welded ) : 19 - 24 HRc
( As hardened) : 38 - 43 HRc
Size (mm) : 3.15 4.00 5.00
Current (amps) : 110-140 140-170 170-210
Specially formulated, unique, highly alloyed electrode for overlay build
up and repair of worn out parts subject to oxidation, corrosion and
t h e r m a l / m e c h a n i c a l s t r e s s e s a t h i g h temperature.
Deposits are tough, crack free and work hardening type. Heavy coated electrode having
metal recovery of 150%. Hot forging Dies. Hot trimming Dies.
Restoring cutting edge of Hot cutting and shaping tools, valve seals.
DIFFUSALOY 925 TENSILE STRENGTH : 60 kgf/mm (Min.)
Elongation : 30% (Min.)
CVN Impact (+20°C) : 65 J (Min.)
Size (mm) : 3.15 4.00
Current (amps) : 60-100 75-130
A specially designed electrode for welding of steels like Sandvik 2, RK 65,
Alloy 20, HV 9, Carpenter 20 etc. Resistance to corrosion upto 1200°C.
Suitable for welding of low alloy steels and joining different steels
to mild steels and also for cryogenic components. Designed for all positional welding.
SUPERALOY 1001 HARDNESS : 52-57 Rc
Size (mm) : 3.15 4.00
Current (amps) : 70-100 90-120
A cobalt base electrode with excellent weldability which will not gall, score or seize in service.
Hot hardness at 600º C is about 42 HRC. Applications include guide rollers, screws,
ceramic die cutters, patterns, dietools etc.
SUPERALOY 1006 TENSILE STRENGTH : 85 kgf/mm (Min.)
HARDNESS : 40-44 Rc
Size (mm) : 3.15 4.00
Current (amps) : 70-100 90-180
A cobalt base electrode for high temp, applications. Deposits exhibit edge
retention property with no tendency to softening and scaling at elevated temperatures.
Good resistance to abrasion, friction and corrosion.
SUPERALOY 1012 HARDNESS : 44 - 50 HRc
Size (mm) : 2.5 3.15 4.00 5.00
Current (Amps) : 60-85 85-120 120-150 150-190
Finest alloy developed for high temperature service. Special cobalt
base formulation with high Tungsten assures higher hardness and resistance
to abrasive wear under high heat and corrosive conditions. Used for super
conditioning of valve seats and knives in carpet and chemical industries,
Hot punches, Turbine blade tipping, saw blade tipping, bar mills guide rolls, cutter rolls,
conveyer screws, wire drawing blocks, Hot shear blades, Edger rolls, Hot trim dies and swaging mandrels.
SUPERALOY 1750 TENSILE STRENGTH : 65 Kg/mm (Min.)
Elongation : 30% min.
Size (mm) : 3.15 4.00
Current (amps) : 70-100 90-130
A Nickel base all position electrode for joining & surfacing of high
temperature resistance alloys such as C-276, Ni, Mo 16, Cr 15 W. Also used for cladding on low alloy steels.
Applicable for surfacing on tools, punches etc. which operate at high temperature under
corrosive media. Deposits are not prone to embrittlement at low or high temperatures.
SUPERALOY 1752 TENSILE STRENGTH : 620 N/mm (Min.)
2 Yield Strength : 420 N/mm (Min.)
Elongation (L=5d) : 35% (Min.)
CVN Impact (+20°C) : 90 J (Min.)
Size (mm) : 2.5 3.15 4.00
Current (amps) : 70-100 90-120 125-165
Welding Condition : AC/DC+
A specially formulated electrode which yields an Inconel type deposit that does not require
any special post-weld heat treatment to develop its optimum properties.
The weld deposit possesses an excellent ability to resist corrosion
and oxidation at high temperatures in applications such as furnace components
and reactor vessels. It shows excellent toughness at
cryogenic temperatures (0 upto -269 C ). Weld deposit gives tough
joints and also used for surfacing on heat resistant Cr and CrNi steels/cast steel grades and Ni-base alloys.
SUPERALOY 1755 Mo HARDNESS
(as deposited) : 180 - 240 BHN
Work Hardened : 350 - 370 BHN
Size (mm) : 2.5 3.15 4.00
Current (amps) : 70-100 100-130 130-170
Superaloy 1755 Mo is a low heat input basic coated electrode which yields
an inconel type deposit. The deposit retains its high hardness
at elevated temp. 550-1100° c. Applications include joining of various type of
stainless steels, Ni-base alloys, especially austenitic to ferritic steel, welding
of joints in nuclear engineering, welding of cryogenic steels, and
anti-corrosion surfacing of furnace components.
SUPERALOY 1768 TENSILE STRENGTH : 65 kgf/mm
Size (mm) : 2.5 3.15 4.00
Current (amps) : 60-90 90-130 130-170
A semi basic coated electrode which yields an Inconel type deposit that
does not require any special post-weld heat treatment to develop its optimum properties.
Applications include joining of various types of stainless steels,
Ni-base alloys, dissimilar joints, especially austenitic to ferritic steel,
welding of weld cladding on low alloy steels, reactor vessels, welding of joints in
nuclear engineering, welding of cryogenic steels, anti-wear and anti-corrosion surfacing
of furnace components, heat treatment furnaces and fixtures, making transition joints,
gate valves in freon gas plants and similar applications.
SUPERALOY 1770 TENSILE STRENGTH : 65 kg/mm (Min.)
Size (mm) : 2.5 3.15 4.00
Current (amps) : 80-120 100-130 150-175
SUPERALOY 1770 is specially developed electrode for joining various types
of stainless steel, nickel base alloys & dissimilar joints.
Applications include welding of cryogenic steels, gate valves, heat treatment furnace parts
& reactor vessels. Also used for antiwear & anti corrosion surfacing.
SUPERALOY 1780 TENSILE STRENGTH : 60 kgf/mm (Min)
Elongation : 32% (Min)
Size (mm) : 2.5 3.15 4.00 5.00
Current (amps) : 65-90 80-120 130-155 165-190
A specially designed alloy which gives Inconel type deposit that possess all the mechanical properties
in as welded weld metal only. Its high strength coupled with high ductility,
good creep and heat resistance at high temperatures up to 1000°C and excellent
low temperature toughness makes it the automatic choice for high as well as low temperature applications. Joining of various types of
stainless steels, Nibase alloys, dissimilar joints, especially
austenitic to ferritic steel, welding of weld cladding on low alloy steels, reactor vessels,
welding of joints in nuclear engineering, chemical industry, petrochemical industry, glass works,
welding of cryogenic steels, anti-wear and anti-corrosion surfacing of furnace
components, heat treatment furnaces and fixtures, Kiln Tyres Drills and cutters,
Heavy earth moving cement mill components, making transition joints,
gate valves in freon gas plants and similar applications.
DIFFUSALOY 2535 Size (mm) :
Current (amps) :
2.5 3.15 4.00 5.00
60-90 90-125 130-170 170-220
It is a special high recovery electrode depositing a fully austenitic
weld metal, with exceptionally high corrosion resistance to a variety of industrial acids.
It is well suited for joining and hardfacing on the same or similar stabilized
or non-stabilized, fully austenitic and molybdenium and copper based cast steels. For joining the base
materials mentioned above, or as an overlay, in phosphoric acid and sulphuric acid plants,
the weld metal has excellent corrosion resistance against many organic acids also.
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